Sonoco Plastics - Chatham, NY

Facility overview

Sonoco’s Chatham, New York plant handles full-service contract injection molding from 80 to 900 ton presses, with shot sizes from 3 to 550 ounces. Robotic automation, an on-site tool maintenance shop, and dedicated project engineers keep your program on one site from first article through full production. The plant is ISO 9001:2015 certified and serves foodservice, filtration, wire and cable, and construction customers.

Directions to 87 Center Street, Chatham, NY

Capabilities & Materials

Capabilities

The Chatham plant supports your part from design through finished assembly:

  • Injection molding: 80 to 900 ton presses with shot sizes from 3 to 550 ounces.
  • Engineering and DFM: 3D design, finite element analysis, mold flow analysis, and mold sourcing from prototype through Class 101 tooling.
  • Post-molding: ultrasonic welding, solvent bonding, milling, machining, and finished assemblies.
  • White room molding: high-cleanliness production for specialty materials.

Materials processed

Chatham processes high-performance and engineering resins, including Ultem (PEI), nylon, and polycarbonate, alongside commodity resins such as acetal, Tritan, Valox, Duradex, polystyrene, ABS, SAN, HDPE, polypropylene, and talc-filled polypropylene.

Industries served

The Chatham plant molds parts for:

Quality assurance

ASQ-certified professionals support every stage of production. Quality capabilities include first piece layouts by coordinate measuring machine, custom gages for improved Gage R&R, raw material traceability, calibration traceable to national standards, and certificates of analysis and compliance.

Start your project in Chatham, NY

From concept to production with industry-leading turnaround times. Request a quote or contact this location to get started.

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