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Molded Foam Components

Innovation beyond just insulation

When product designers see how our foam components allow for assembly without screws; enable cooling and tube rounding through built-in channels; provide noise and vibration dampening; facilitate rapid prototyping with CNC tooling — they start thinking about the inside of the box in brand new ways.

More Than Just a Pretty Package

Our specialty foam components can be used for flotation, insulation, impact resistance and more.

Our engineering expertise, extensive manufacturing network and unique capabilities make us an excellent source for molded foam components for many different industries.

Specialty product applications include energy-absorbing components for automobiles, flotation components for recreational watercraft and insulation components for appliances.


Sustainability, the Responsible Thing to Do

WhitePaper: Expanding Our Sustainability Story with Expanded Polypropylene 

Download our whitepaper to learn how Sonoco uses our expertise to care for our environment, communities, employees, customers, and shareholders. 

Markets We Serve

Electronics & Appliances

We offer extra protection for electronic products—accounting for g-force, vibration and impact while meeting your packing and unpacking needs.

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We offer temperature assurance packaging, clean rooms certified to package Class 3 medical device and displays for over-the-counter solutions. 

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See what Sonoco can do for your business.